金宗机械亮相泉州水务技术交流会 创新技术助力水厂节能降耗
发布日期：2025-04-03
阅读量：257
3 月 28 日，泉州市给排水协会三届十次理事（扩大）会暨先进技术交流会盛大召开。来自行业内的专家学者、企业代表齐聚一堂，共同探讨给排水领域的前沿技术与发展趋势。广东金宗机械水务公司水务事业部总经理周宪平应邀作了《新技术新专利打造水厂降耗节水新突破》主题技术讲座，重点介绍了沉淀池斜管上端新涂料防腐技术、斜管面自动冲洗装置、自控翻板盖板系统，为水厂高效运行和节能降耗、发展新质生产力提供创新解决方案。
创新冲洗装置，攻克斜管清洗难题
传统沉淀池斜管清洗多依赖人工，不仅效率低，清洗效果不佳，容易对斜管造成损坏，而且每次清洗均需放水至斜管面，水资源浪费严重。金宗企业研发的沉淀池斜管面自动冲洗装置，只需少量放水即可进行清洗，对水厂正常运行影响较少。装置借鉴自动化水处理反冲洗技术，通过动力小车带动涡轮装置，在同一方向形成水流，冲刷斜管表面，促使沉淀物向排泥口排放，水流轻柔不会对斜管造成损坏，延长斜管使用寿命。这一创新极大提升了清洗效率，降低了人工成本与水资源消耗。
自控翻板盖板系统，防藻防晒防坠防恐
目前，大多数自来水厂制水工艺上的池组都是露天敞开式，阳光直射导致设备老化加剧，尤其是塑料斜管需要频繁更换。光照加速了藻类的滋生，对水体造成二次污染，水厂需要大量的人力物力进行清洗和预防，且清洗过程中存在较高的安全隐患，频繁停水清洗对水质的稳定性产生不利影响。更严重的是，藻类可能导致滤层堵塞，影响制水效率，甚至出现无法过滤的状况。此外，还存在无人机投毒等安全问题。
金宗企业自主研发的露天池组多功能自控翻板盖板系统，完美的解决了上述问题。该系统覆盖了全部水池露天部分，有效改善了池面管理、防止设备老化、打开时操作方便，清洗自如，提高水处理效率、降低运营成本，并提升水厂的安全性；盖板关闭时，解决阳光直射带来的藻类问题，减少清洗频率，同时防止漂浮物污染水面，提升池面整洁度和美观性。此外，通过自动翻板设计，盖板的开闭操作采用气动控制，使其更加简便、快捷，无电接触提升了维护和巡检的安全性，有效解决了无人机投毒等问题。
该系统已经在广州、深圳、东莞等多家水厂成功实施，不仅解决了池面暴晒导致藻类滋生的难题，还在节能降耗、安全性提升、设备维护等方面取得了显著成效，获得广泛好评，有可能在行业内成为一种标准化的应用方案，成为水厂发展新质生产力、打造智能化水厂的标杆案例。
革新斜管更换技术，提升沉淀效能
针对传统斜管更换耗时耗力的问题，金宗企业开发了模块化快速更换方案，施工时间缩短50%以上，显著降低维护成本和对生产的影响。在材料方面，金宗企业选用耐腐蚀、耐老化、表面光滑的新型斜管材料；安装过程采用先进的施工工艺，确保新斜管安装平整、绑扎牢固，并采用新涂料防腐技术，大幅提升沉淀效率及使用寿命，降低运行能耗。
讲座结束后，与会的水务行业专家、企业代表就技术细节和实际应用展开了深入交流。不少参会者表示，这些创新技术直击行业痛点，对提升水厂运营管理水平，发展新质生产力具有重要参考价值。金宗企业始终坚持以技术创新推动行业进步，未来将继续深化研发，为水务领域提供更多智能化、高效化的解决方案，助力水务企业降本增效，实现高质量发展。
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