三分钟带你了解反应釜的维护要点！
发布日期：2019-06-27
阅读量：6181
为实现工艺要求的加热、蒸发、冷却及低高速的混配反应，反应釜是必不可少的设备，然而，要是反应釜维护保养不到位，造成安全及环境污染事故的也常有耳闻，使用中应引起重视。
今天，金宗机械小编给大家介绍一下反应釜维护要点：
1、装置地要求：反应釜应安装在符合危化品生产安全要求的操作室内，每间操作室均应有通向室外的通道和出口，应保证设备地通风良好。
2、安装要求：打开包装后检查设备有无损坏，根据设备型号按结构图将设备安装起来，所配备件按照装箱单查清。注意加热和冷却方式及介质符合工艺要求，安装时需符合相关安全规范。
3、密封维护保养：反应釜的密封条件非常关键，直接影响到使用效果和生产安全，也是设备的最主要部分，因此必须经常按使用说明书注意检查各密封部位，保持润滑或冷却介质达到要求。一旦发现泄漏，立即停机检查维护，再通过保压测试无泄漏方可重新投入使用。
4、仪器仪表的维护保养：平时需注意各仪表、传感器等测量部位的清洗，保持传感器的灵敏度，并按规范要求进行定期校准校核工作，对连接线的接触部位进行紧固检查，对屏蔽装置的完整性进行定期检查。
5、工艺阀门系统的维护：注意各工艺阀门的动作灵敏度，确保阀门执行机构的正常工作，避免堵塞，一旦发现异常建议更换处理。
6、搅拌系统的维护：随时观察运转情况，有异响或异常震动时停机检查，特别注意各承力点的润滑和温升，有异常时需通知供应商进行检查处理，同时应定期更换润滑油和随时紧固连接螺栓。也可通过金宗物联网系统在线监测系统负荷变化，做出提前预警。
7、安全装置的维护：确保按照安全规范使用安全装置，严禁堵塞、失灵现象。定期向有关部门送检。
8、自动控制系统的维护：确保电源稳定，信号反馈正常、执行机构动作灵敏。做好防雷防浪涌防静电干扰措施，不要随意插拔各种模块，注意光纤等信号线不要受其它工艺管线和动力线缆的压制干扰，如采用wifi信号传输的，欢迎经常检查信号源及传输质量等。
9、停机候产处理：每次使用完毕，需对釜体进行清洗，对工艺管路进行回路清空处理，同时清理有关过滤装置，如涉及防腐条件的，需及时按防腐要求做好清理和保护工作。再次投入使用时需对系统及设备进行全面检查试运转正常方可投料生产。
反应釜，不锈钢反应釜，夹套反应釜，外盘管反应釜，多功能反应釜，搪瓷反应釜，搪玻璃反应罐，电加热反应釜，树脂反应釜，实验室反应釜，高压反应釜，热熔胶反应釜，水热合成反应釜，高温高压反应釜，聚氨酯反应釜，树脂全套设备，树脂全套生产设备。
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