乳化机是通过发动机连接的均质头的高速旋转,对物料进行剪切,分散,撞击。物料会因此变得更加细腻,促使油水相融。广泛应用于化妆品,沐浴露,防晒露等很多膏霜类;食品行业中的酱,果汁;制药行业中的软膏;石油化工,油漆涂料油墨等都会用到乳化机。
乳化机在工业设备搅拌体系中占有重要的作用,特别是在固液混合、液液混合、油水乳化、分散均质、剪切研磨方面有着极其重要的应用。油水两相介质的彻底混合后形成乳液,分为油包水或水包油两种体系,要实现乳化,有至少两方面的要求:一是强烈的机械切割分散作用,将水相和油相的流体介质同时切割打散为小颗粒,然后再汇拢合并时就有互相渗透掺混,形成乳液。二是合适的乳化剂,在油水分子间充当媒介桥梁的作用,通过其电荷及分子间力的作用,使油水混合乳液能够按照我们所希望的时间稳定存放。
现在的乳化机的应用不仅局限于“乳化”,其独特的剪切作用,对粉粒体在液体中的粉碎撞击最终细化到理想的粒径,从而使固体充分掺混到液体中并形成相对稳定的悬浮液,这种过程也就是“分散”。当然与乳化剂一样,添加了分散剂后,悬浮液的稳定性就能得到增强。当某种固体物质通过一定时间与液体的接触能够被液体彻底溶解,经剪切撞击而形成的小颗料将更快地被液体所溶解,因为其比表面积增大了好多倍了。当人们习惯了通过高压均质机来获得微细颗粒后,“细化”就与“均质”划上了等号,因而乳化机对物料的细化及充分掺混的作用也就是“均质”的过程。所以,我们也可以把乳化机称为均质机,为便于区分,一般可冠于高速或者高剪切均质机,以至于对乳化机有很多种叫法:高剪切乳化机、高剪切均质机、高剪切分散乳化机、高剪切均质乳化机、高剪切均质分散乳化机。
乳化机的剪切作用的强弱直接影响到最终细度,主要与刀刃锋利程度,硬度,转定子间隙,切割的两刀口的相对运动速度及允许通过的粒径等有关,通常情况下,刀刃锋利程度、硬度、转定子间隙及允许通过的粒径基本已定型或不想改变了,那么,刀口的相对运动速度就是最有影响的因素,表现为转子的圆周线速度,该线速度高,则对径向流动的流体切割或撞击的密度就高,因而细化作用就强,反之亦然。但该线速度不是越大越好,当达到很高值时,有形成阻挡流动的趋势,因而流量变得很小,而发热很高,有些物料反过来又会聚集,使结果并不理想。
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