液态涂料与固体涂料自行涂装工艺介绍
发布日期:2013-01-07
阅读量:2879
涂料与人们的生活密不可分,正是因为他的存在,才有了身边这五彩斑斓的世界。人们口中通常所说的油漆只是涂料的一种,如今的涂料有固体和液体之分,总的来说分为溶剂型涂料,水性涂料还有粉末涂料。在物件表面涂覆涂料具有保护(防腐、防水、防油、耐化学品、耐光、耐温等)、装饰(颜色、光泽、图案和平整性等)等其它功能。随着科学技术的发展,涂料的施工工艺也在发生着变化,经过笔者的整理搜集,下面就一一为您介绍。

    一、液态涂料涂覆技术

    1、涂刷

    涂刷涂料使用最为广泛,但涂覆效率低下,生产规模达到一定程度,对生产效率有一定要求的厂家,不能容忍这种原始的涂覆方式。虽然中小型企业的累积用量很大,但市场分散,对涂料品质的判断主观性强,不是铸造涂料厂家争抢最激烈的领域。并且型芯涂刷质量不好,涂层表面有刷痕,涂料浪费大,要求涂刷技术高。

    2、喷涂

    喷涂是机械电子工业应用最广泛的涂覆技术,也是所有涂覆工艺中污染最严重的工艺。是使液体涂料雾化成雾状,喷涂到物件表面,形成涂层的方法。依据所使用的工具原理的不同,它们又分为有气喷涂和无气喷涂两种。无气喷涂,也称高压无气喷涂,它使用高压柱塞泵使油漆在喷出枪口形成雾化气流作用于物体表面(墙面或木器面)。无气喷涂相对于有气喷涂而言,漆面均匀,无颗粒感。有气喷涂,也称低压有气喷涂,它依靠低压空气使油漆在喷出枪口后形成雾化气流作用于物体表面(墙面或木器面)。有气喷涂相对于手刷而言,无刷痕,而且平面相对均匀,单位工作时间短。另外要注意的是,如果对金属表面进行喷涂处理,最好是选用金属漆(磁漆类)。在喷涂过程中,由于压缩空气的作用,会产生大量“飞漆”,漂浮在施工作业的空间;“飞漆”黏附在作业场所的屋顶、墙壁上,沉降到地面,形成“漆渣”。喷涂工艺对涂料的利用率约50%左右。

    3、浸涂

    浸涂主要适用于小型型芯。浸漆是把全部浸于盛有涂料的容器中,经过很短时间,再从槽中取出,并将多余的涂液重新流回槽中的涂装方式。浸漆不存在“飞漆”问题,但有溶剂挥发与地面少量滴漆问题。浸漆工艺对涂料的利用率较高,为70%~80%。浸涂涂层厚度不宜保证,砂芯上下的涂层厚度差别显著,不适用于铸型。对涂料浓度要求严格。浸涂大量应用鱼汽车行业,汽车行业是我国欲发展为支柱产业的重点行业,以它为代表的一系列行业,将使铸造业对浸涂涂料未来的发展。

    4、流涂

    流涂广泛适用于砂芯和中、小型铸型涂敷涂料。流涂是用泵以0.02MPa~0.2MPa的压力将油漆从喷嘴中挤出,涂覆在传送器上的工件上。过量的油漆,溢流淋滴返回储槽循环使用。流涂涂层无刷痕,表面光洁,表面质量高,节省涂料,对环境污染小,不仅适用于砂芯,也适用于铸型。不过流涂有溶剂挥发的问题,流涂工艺对涂料的利用率高达95%。

    5、卷涂

    用于薄板或带材单面或双面高速连续机械涂覆。它将沾有涂料的旋转的涂辊把涂料“转印”到工件表面,形成所需厚度的漆膜。

    卷涂可以提高产能和产量、减少成产成本、色彩丰富、不同批次产品品质一致、可以获得多种表面效果、加工过程中柔韧性好,但要严格控释涂膜厚度。

    6、帘涂

    帘涂主要用于薄板或带材涂覆。涂料用泵送或重力溢流使之通过可调缝隙形成“漆帘”,涂覆于工件表面。帘涂是涂料损失最少的一种高速涂覆工艺。

    7、滚涂或旋转鼓涂覆

    滚涂或旋转鼓涂覆能更有效的控制板材的精度、平整度、成功消除传统导致的凹凸和褶皱,因此常用于单重小于0.5kg的螺钉、螺母、小螺丝之类的小零件。它是将一定量的涂料泼洒在盛放工件的滚筒或旋转鼓中,使涂料均匀涂粘到工件表面上的一种工艺。

    8、电泳涂覆

    主要指“阴极电泳涂覆”,广泛应用于机动车工业中,并推广应用到建材、轻工、家用电器等工业领域以及五金和工艺品的表面防腐和装饰。阴极电泳是带正电荷的阳离子树脂通电后向阴极移动,由于阴极附近pH值上升,发生粒子交换,阴极涂料就析出覆到试件上。阴极电泳涂覆漆膜的附着力强、遮盖力强、抗蚀性高(中性盐雾试验达1000h)。电泳漆为水性漆,常用的阴极电泳漆有环氧树脂漆、丙烯酸树脂漆及聚氨酯漆。电泳不存在溶剂挥发问题。

    二、固态涂料涂覆技术

    固态涂料涂覆即“粉末涂覆”。它不用溶剂,而是将涂料物质细粉末覆盖在工件上后,以超过粉末熔点的温度将之熔化,在工件上形成漆膜。粉末涂覆包括“静电喷涂”“流态床”与“静电流态床”3种工艺。在粉末进行收集和回用的条件下,粉末涂料的利用率几乎为100%。“静电喷涂”利用静电吸附作用将粉末涂料吸附于常温态工件上,然后加温熔融形成漆膜。“流态床”是将已预热到涂料熔点温度以上的工件置入流态化悬浮着的涂料粉末中,与工件接触的涂料粉末熔融涂覆于工件上形成漆膜。“静电流态床”是将电极设置于粉末室,使流态床涂料粉末负电荷吸附于接地的工件上。粉末涂覆不存在溶剂污染问题,主要是涂料粉末回收利用问题。已有专业生产成套粉末喷涂设备的企业,其产品配有完整的粉末回收系统,还配备预防爆炸系统。

    随着人们环保意识的增强,环保涂料会得到越来越广泛的应用,针对不同的涂料应当采取合适的施工工艺,在确保涂料的保护和装饰效果的同时,降低施工成本,相信在未来的市场人们不仅对涂料质量提出高要求,对涂料施工工艺也会提出相应的环保要求。

专栏:公司新闻
作者: 金宗机械
原文链接: 阅读原文
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FreeMarker template error (HTML_DEBUG mode; use RETHROW in production!)

The following has evaluated to null or missing:
==> langConfig  [in template "public_include/wap/module/version_1/language.html" at line 49, column 14]

----
Tip: If the failing expression is known to be legally refer to something that's sometimes null or missing, either specify a default value like myOptionalVar!myDefault, or use <#if myOptionalVar??>when-present<#else>when-missing</#if>. (These only cover the last step of the expression; to cover the whole expression, use parenthesis: (myOptionalVar.foo)!myDefault, (myOptionalVar.foo)??
----

----
FTL stack trace ("~" means nesting-related):
	- Failed at: #if langConfig.status?string = "false"  [in template "public_include/wap/module/version_1/language.html" at line 49, column 9]
	- Reached through: #include "/public_include/wap/module/...  [in template "tpl/2018/03/17/2613443926933696//wap/com_5.html" at line 5, column 1]
	- Reached through: #include "com_5.html"  [in template "tpl/2018/03/17/2613443926933696//wap/displaynews.html" at line 69, column 6]
----

Java stack trace (for programmers):
----
freemarker.core.InvalidReferenceException: [... Exception message was already printed; see it above ...]
	at freemarker.core.InvalidReferenceException.getInstance(InvalidReferenceException.java:134)
	at freemarker.core.UnexpectedTypeException.newDesciptionBuilder(UnexpectedTypeException.java:80)
	at freemarker.core.UnexpectedTypeException.<init>(UnexpectedTypeException.java:43)
	at freemarker.core.NonHashException.<init>(NonHashException.java:49)
	at freemarker.core.Dot._eval(Dot.java:48)
	at freemarker.core.Expression.eval(Expression.java:81)
	at freemarker.core.BuiltInsForMultipleTypes$stringBI._eval(BuiltInsForMultipleTypes.java:692)
	at freemarker.core.Expression.eval(Expression.java:81)
	at freemarker.core.EvalUtil.compare(EvalUtil.java:111)
	at freemarker.core.ComparisonExpression.evalToBoolean(ComparisonExpression.java:62)
	at freemarker.core.ConditionalBlock.accept(ConditionalBlock.java:48)
	at freemarker.core.Environment.visit(Environment.java:327)
	at freemarker.core.Environment.visit(Environment.java:333)
	at freemarker.core.Environment.include(Environment.java:2509)
	at freemarker.core.Include.accept(Include.java:171)
	at freemarker.core.Environment.visit(Environment.java:327)
	at freemarker.core.Environment.visit(Environment.java:333)
	at freemarker.core.Environment.include(Environment.java:2509)
	at freemarker.core.Include.accept(Include.java:171)
	at freemarker.core.Environment.visit(Environment.java:327)
	at freemarker.core.Environment.visit(Environment.java:333)
	at freemarker.core.Environment.process(Environment.java:306)
	at freemarker.ext.servlet.FreemarkerServlet.processEnvironment(FreemarkerServlet.java:946)
	at freemarker.ext.servlet.FreemarkerServlet.process(FreemarkerServlet.java:910)
	at freemarker.ext.servlet.FreemarkerServlet.doGet(FreemarkerServlet.java:769)
	at javax.servlet.http.HttpServlet.service(HttpServlet.java:622)
	at javax.servlet.http.HttpServlet.service(HttpServlet.java:729)
	at org.apache.catalina.core.ApplicationFilterChain.internalDoFilter(ApplicationFilterChain.java:292)
	at org.apache.catalina.core.ApplicationFilterChain.doFilter(ApplicationFilterChain.java:207)
	at org.apache.tomcat.websocket.server.WsFilter.doFilter(WsFilter.java:52)
	at org.apache.catalina.core.ApplicationFilterChain.internalDoFilter(ApplicationFilterChain.java:240)
	at org.apache.catalina.core.ApplicationFilterChain.doFilter(ApplicationFilterChain.java:207)
	at com.kenfor.iyong.web.util.filter.NotAllowedToTunFilesFilter.doFilter(NotAllowedToTunFilesFilter.java:154)
	at org.apache.catalina.core.ApplicationFilterChain.internalDoFilter(ApplicationFilterChain.java:240)
	at org.apache.catalina.core.ApplicationFilterChain.doFilter(ApplicationFilterChain.java:207)
	at com.kenfor.iyong.web.util.filter.InvalidXSSFilter.doFilter(InvalidXSSFilter.java:40)
	at org.apache.catalina.core.ApplicationFilterChain.internalDoFilter(ApplicationFilterChain.java:240)
	at org.apache.catalina.core.ApplicationFilterChain.doFilter(ApplicationFilterChain.java:207)
	at org.springframework.web.filter.CharacterEncodingFilter.doFilterInternal(CharacterEncodingFilter.java:121)
	at org.springframework.web.filter.OncePerRequestFilter.doFilter(OncePerRequestFilter.java:107)
	at org.apache.catalina.core.ApplicationFilterChain.internalDoFilter(ApplicationFilterChain.java:240)
	at org.apache.catalina.core.ApplicationFilterChain.doFilter(ApplicationFilterChain.java:207)
	at org.apache.catalina.core.StandardWrapperValve.invoke(StandardWrapperValve.java:212)
	at org.apache.catalina.core.StandardContextValve.invoke(StandardContextValve.java:106)
	at org.apache.catalina.authenticator.AuthenticatorBase.invoke(AuthenticatorBase.java:502)
	at com.orangefunction.tomcat.redissessions.RedisSessionHandlerValve.invoke(RedisSessionHandlerValve.java:26)
	at org.apache.catalina.core.StandardHostValve.invoke(StandardHostValve.java:141)
	at org.apache.catalina.valves.ErrorReportValve.invoke(ErrorReportValve.java:79)
	at org.apache.catalina.valves.AbstractAccessLogValve.invoke(AbstractAccessLogValve.java:616)
	at org.apache.catalina.core.StandardEngineValve.invoke(StandardEngineValve.java:88)
	at org.apache.catalina.connector.CoyoteAdapter.service(CoyoteAdapter.java:528)
	at org.apache.coyote.ajp.AbstractAjpProcessor.process(AbstractAjpProcessor.java:873)
	at org.apache.coyote.AbstractProtocol$AbstractConnectionHandler.process(AbstractProtocol.java:687)
	at org.apache.tomcat.util.net.NioEndpoint$SocketProcessor.doRun(NioEndpoint.java:1520)
	at org.apache.tomcat.util.net.NioEndpoint$SocketProcessor.run(NioEndpoint.java:1476)
	at java.util.concurrent.ThreadPoolExecutor.runWorker(ThreadPoolExecutor.java:1142)
	at java.util.concurrent.ThreadPoolExecutor$Worker.run(ThreadPoolExecutor.java:617)
	at org.apache.tomcat.util.threads.TaskThread$WrappingRunnable.run(TaskThread.java:61)
	at java.lang.Thread.run(Thread.java:745)

FreeMarker template error: The following has evaluated to null or missing: ==> langConfig [in template "public_include/wap/module/version_1/language.html" at line 49, column 14] ---- Tip: If the failing expression is known to be legally refer to something that's sometimes null or missing, either specify a default value like myOptionalVar!myDefault, or use <#if myOptionalVar??>when-present<#else>when-missing. (These only cover the last step of the expression; to cover the whole expression, use parenthesis: (myOptionalVar.foo)!myDefault, (myOptionalVar.foo)?? ---- ---- FTL stack trace ("~" means nesting-related): - Failed at: #if langConfig.status?string = "false" [in template "public_include/wap/module/version_1/language.html" at line 49, column 9] - Reached through: #include "/public_include/wap/module/... [in template "tpl/2018/03/17/2613443926933696//wap/com_5.html" at line 5, column 1] - Reached through: #include "com_5.html" [in template "tpl/2018/03/17/2613443926933696//wap/displaynews.html" at line 69, column 6] ---- Java stack trace (for programmers): ---- freemarker.core.InvalidReferenceException: [... Exception message was already printed; see it above ...] at freemarker.core.InvalidReferenceException.getInstance(InvalidReferenceException.java:134) at freemarker.core.UnexpectedTypeException.newDesciptionBuilder(UnexpectedTypeException.java:80) at freemarker.core.UnexpectedTypeException.(UnexpectedTypeException.java:43) at freemarker.core.NonHashException.(NonHashException.java:49) at freemarker.core.Dot._eval(Dot.java:48) at freemarker.core.Expression.eval(Expression.java:81) at freemarker.core.BuiltInsForMultipleTypes$stringBI._eval(BuiltInsForMultipleTypes.java:692) at freemarker.core.Expression.eval(Expression.java:81) at freemarker.core.EvalUtil.compare(EvalUtil.java:111) at freemarker.core.ComparisonExpression.evalToBoolean(ComparisonExpression.java:62) at freemarker.core.ConditionalBlock.accept(ConditionalBlock.java:48) at freemarker.core.Environment.visit(Environment.java:327) at freemarker.core.Environment.visit(Environment.java:333) at freemarker.core.Environment.include(Environment.java:2509) at freemarker.core.Include.accept(Include.java:171) at freemarker.core.Environment.visit(Environment.java:327) at freemarker.core.Environment.visit(Environment.java:333) at freemarker.core.Environment.include(Environment.java:2509) at freemarker.core.Include.accept(Include.java:171) at freemarker.core.Environment.visit(Environment.java:327) at freemarker.core.Environment.visit(Environment.java:333) at freemarker.core.Environment.process(Environment.java:306) at freemarker.ext.servlet.FreemarkerServlet.processEnvironment(FreemarkerServlet.java:946) at freemarker.ext.servlet.FreemarkerServlet.process(FreemarkerServlet.java:910) at freemarker.ext.servlet.FreemarkerServlet.doGet(FreemarkerServlet.java:769) at javax.servlet.http.HttpServlet.service(HttpServlet.java:622) at javax.servlet.http.HttpServlet.service(HttpServlet.java:729) at org.apache.catalina.core.ApplicationFilterChain.internalDoFilter(ApplicationFilterChain.java:292) at org.apache.catalina.core.ApplicationFilterChain.doFilter(ApplicationFilterChain.java:207) at org.apache.tomcat.websocket.server.WsFilter.doFilter(WsFilter.java:52) at org.apache.catalina.core.ApplicationFilterChain.internalDoFilter(ApplicationFilterChain.java:240) at org.apache.catalina.core.ApplicationFilterChain.doFilter(ApplicationFilterChain.java:207) at com.kenfor.iyong.web.util.filter.NotAllowedToTunFilesFilter.doFilter(NotAllowedToTunFilesFilter.java:154) at org.apache.catalina.core.ApplicationFilterChain.internalDoFilter(ApplicationFilterChain.java:240) at org.apache.catalina.core.ApplicationFilterChain.doFilter(ApplicationFilterChain.java:207) at com.kenfor.iyong.web.util.filter.InvalidXSSFilter.doFilter(InvalidXSSFilter.java:40) at org.apache.catalina.core.ApplicationFilterChain.internalDoFilter(ApplicationFilterChain.java:240) at org.apache.catalina.core.ApplicationFilterChain.doFilter(ApplicationFilterChain.java:207) at org.springframework.web.filter.CharacterEncodingFilter.doFilterInternal(CharacterEncodingFilter.java:121) at org.springframework.web.filter.OncePerRequestFilter.doFilter(OncePerRequestFilter.java:107) at org.apache.catalina.core.ApplicationFilterChain.internalDoFilter(ApplicationFilterChain.java:240) at org.apache.catalina.core.ApplicationFilterChain.doFilter(ApplicationFilterChain.java:207) at org.apache.catalina.core.StandardWrapperValve.invoke(StandardWrapperValve.java:212) at org.apache.catalina.core.StandardContextValve.invoke(StandardContextValve.java:106) at org.apache.catalina.authenticator.AuthenticatorBase.invoke(AuthenticatorBase.java:502) at com.orangefunction.tomcat.redissessions.RedisSessionHandlerValve.invoke(RedisSessionHandlerValve.java:26) at org.apache.catalina.core.StandardHostValve.invoke(StandardHostValve.java:141) at org.apache.catalina.valves.ErrorReportValve.invoke(ErrorReportValve.java:79) at org.apache.catalina.valves.AbstractAccessLogValve.invoke(AbstractAccessLogValve.java:616) at org.apache.catalina.core.StandardEngineValve.invoke(StandardEngineValve.java:88) at org.apache.catalina.connector.CoyoteAdapter.service(CoyoteAdapter.java:528) at org.apache.coyote.ajp.AbstractAjpProcessor.process(AbstractAjpProcessor.java:873) at org.apache.coyote.AbstractProtocol$AbstractConnectionHandler.process(AbstractProtocol.java:687) at org.apache.tomcat.util.net.NioEndpoint$SocketProcessor.doRun(NioEndpoint.java:1520) at org.apache.tomcat.util.net.NioEndpoint$SocketProcessor.run(NioEndpoint.java:1476) at java.util.concurrent.ThreadPoolExecutor.runWorker(ThreadPoolExecutor.java:1142) at java.util.concurrent.ThreadPoolExecutor$Worker.run(ThreadPoolExecutor.java:617) at org.apache.tomcat.util.threads.TaskThread$WrappingRunnable.run(TaskThread.java:61) at java.lang.Thread.run(Thread.java:745)