反应釜操作、维护、故障处理方法！
发布日期：2024-01-24
阅读量：652
一.启动前的检查及准备工作
1.反应锅本体整洁，零附件齐全完好。
锅体上的压力表、真空表、温度表、安全阀门、阀门、疏水器应灵敏准确并有定期校验标记。
安全防护、通风、防爆等装置完好可靠。
2.减速机及各部位油位正常。
3.搅拌轴填料密封压紧程度适中，无泄漏。
4.先用手盘动（或点动）搅拌轴，检查运转灵活性，注意搅拌器是否碰撞温度计套管。
5.检查锅内是否清洁，有无爆瓷现象（仅限搪玻璃反应釜）。
二.启动及运行
1启动电机后应检查：
检查电机旋转方向是否为顺时针方向，严禁搅拌反转（仅限初装及拆线检修后的试车）。
空载启动后，检查转动部分是否有异声。
电流值是否在额定范围，电机有无异声。
2.运转中各密封点有无泄漏。
3.搪玻璃反应釜严防温度骤冷骤热，冷冲击小于110℃，热冲击小于120℃。
4.搪玻璃反应釜锅底出料堵塞时可用非金属棒轻轻疏通，禁止用金属工具铲。
5.锅内压力、温度严格控制，不得超温超压。
三.停车时先关电源，检查阀门处于合适位置
四.维护
1.检查传动系统、密封装置各部件有无松动。
2.检查在运行中有无异常声响。
3.检查润滑部位并按时加注润滑油。
4.检查填料箱密封状况,冷却系统工作状况(包括冷却水是否畅通,出水温度是否符合规定)。
5.检查各工作仪表及附件是否正常。
6.罐内有压力时,严禁带压紧固各受压元件。
五.常见故障处理
专栏：技术交流
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==> langConfig [in template "public_include/wap/module/version_1/language.html" at line 49, column 14]
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FTL stack trace ("~" means nesting-related):
- Failed at: #if langConfig.status?string = "false" [in template "public_include/wap/module/version_1/language.html" at line 49, column 9]
- Reached through: #include "/public_include/wap/module/... [in template "tpl/2018/03/17/2613443926933696//wap/com_5.html" at line 5, column 1]
- Reached through: #include "com_5.html" [in template "tpl/2018/03/17/2613443926933696//wap/displaynews.html" at line 69, column 6]
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Java stack trace (for programmers):
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freemarker.core.InvalidReferenceException: [... Exception message was already printed; see it above ...]
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at freemarker.core.Environment.visit(Environment.java:327)
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at org.apache.tomcat.websocket.server.WsFilter.doFilter(WsFilter.java:52)
at org.apache.catalina.core.ApplicationFilterChain.internalDoFilter(ApplicationFilterChain.java:240)
at org.apache.catalina.core.ApplicationFilterChain.doFilter(ApplicationFilterChain.java:207)
at com.kenfor.iyong.web.util.filter.NotAllowedToTunFilesFilter.doFilter(NotAllowedToTunFilesFilter.java:154)
at org.apache.catalina.core.ApplicationFilterChain.internalDoFilter(ApplicationFilterChain.java:240)
at org.apache.catalina.core.ApplicationFilterChain.doFilter(ApplicationFilterChain.java:207)
at com.kenfor.iyong.web.util.filter.InvalidXSSFilter.doFilter(InvalidXSSFilter.java:40)
at org.apache.catalina.core.ApplicationFilterChain.internalDoFilter(ApplicationFilterChain.java:240)
at org.apache.catalina.core.ApplicationFilterChain.doFilter(ApplicationFilterChain.java:207)
at org.springframework.web.filter.CharacterEncodingFilter.doFilterInternal(CharacterEncodingFilter.java:121)
at org.springframework.web.filter.OncePerRequestFilter.doFilter(OncePerRequestFilter.java:107)
at org.apache.catalina.core.ApplicationFilterChain.internalDoFilter(ApplicationFilterChain.java:240)
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at com.orangefunction.tomcat.redissessions.RedisSessionHandlerValve.invoke(RedisSessionHandlerValve.java:26)
at org.apache.catalina.core.StandardHostValve.invoke(StandardHostValve.java:141)
at org.apache.catalina.valves.ErrorReportValve.invoke(ErrorReportValve.java:79)
at org.apache.catalina.valves.AbstractAccessLogValve.invoke(AbstractAccessLogValve.java:616)
at org.apache.catalina.core.StandardEngineValve.invoke(StandardEngineValve.java:88)
at org.apache.catalina.connector.CoyoteAdapter.service(CoyoteAdapter.java:528)
at org.apache.coyote.ajp.AbstractAjpProcessor.process(AbstractAjpProcessor.java:873)
at org.apache.coyote.AbstractProtocol$AbstractConnectionHandler.process(AbstractProtocol.java:687)
at org.apache.tomcat.util.net.NioEndpoint$SocketProcessor.doRun(NioEndpoint.java:1520)
at org.apache.tomcat.util.net.NioEndpoint$SocketProcessor.run(NioEndpoint.java:1476)
at java.util.concurrent.ThreadPoolExecutor.runWorker(ThreadPoolExecutor.java:1142)
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at org.apache.tomcat.util.threads.TaskThread$WrappingRunnable.run(TaskThread.java:61)
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